As a professional high-chromium cast iron scraper processing factory, Zhiye has customization capabilities. You can contact us and send us your requirements to obtain a customized processing solution. Our mature quality control and processes ensure the quality of our products and services.
Material: CLASS 3(A)
Surface Treatment: Anti-rust water
Heat Treatment: Normalizing
Process: Lost foam casting
Weight: 2.089kg
Application: Agricultural machinery
1. Motor housing structure: Simple, mature process, large batch, high yield.
2. Cylinder body: Traditional casting cylinder bodies with multiple cores often result in large risers, uneven wall thickness, and high cost. However, lost foam casting can perfectly solve these problems. Moreover, the cylinder body structure is simple, and the process is easy to control. The batch size of the cylinder body is generally large, and the cost advantage of lost foam casting is obvious.
3. Transmission case: This type of product includes axle housings, reducer housings, and transmission cases. Lost foam casting solves the previous problems of core placement and has the advantage of easy wall thickness control, small draft angle, reduced weight, and beautiful appearance. Note the deformation issue.
4. High-chromium cast iron - wear-resistant parts: Including slurry pump impellers, liners, cone mills, tooth tips, etc. These castings generally have simple structures, can ignore carbon defects, have high yield, and low cost.
Note: Some large-sized products are not suitable.
5. Valve bodies: Gate valves, butterfly valves, check valves, etc. of various valve bodies, lost foam casting is proficient in handling them without considering core placement, and the wall thickness is uniform.
Disadvantage: Note the leakage issue.
6. Pipe fittings: Flanges, socket connections, elbows, three-way fittings, etc. are quickly and conveniently cast using lost foam casting.
Disadvantage: Note the deformation issue.
7. Pump housing: Slurry pumps, pipeline pumps, double-suction pumps, etc. Using lost foam casting solves the problems of core placement, uneven wall thickness, and large draft angles.
Disadvantage: Note the leakage issue.
8. Agricultural machinery products: High efficiency, low cost. Additionally, the surface quality requirements for agricultural machinery products are getting higher and higher, and lost foam casting has obvious advantages.
Q: What is the minimum order quantity?
A: Our minimum order quantity varies depending on the complexity of the product and the type of materials. Please contact us for details. zhiye@zy-casting.com/ycn@zy-casting.com
Q: How long does the production cycle take?
A: The standard production cycle for products is 45 days. The exact time depends on the complexity of the product and the quantity of the order. Urgent orders can be processed on an expedited basis.
Q: What documents and materials can be provided?
A: We can provide material reports, test reports, etc. We can also provide corresponding documents according to the customer's requirements.
Q: How are quality issues handled?
A: We are committed to ensuring product quality. If there are any quality issues, please contact us promptly. We will respond within 24 hours, analyze the problem and provide a solution.
1. Demand Communication: The client provides drawings or samples and clearly states the technical requirements.
2. Technical Review: Our engineers conduct a feasibility analysis of the process.
3. Quotation Confirmation: Provide a detailed quotation and both parties confirm the price and delivery date.
4. Mold Manufacturing: Design and manufacture the mold, and the client confirms the sample.
5. Batch Production: Produce according to the confirmed sample and quality standards.
6. Quality Inspection: Conduct comprehensive inspections in accordance with the standards.
7. Packaging and Delivery: Securely package and deliver on time, and provide logistics tracking.
8. After-sales Service: Track the product usage and provide technical support.