Shell Mold Casting for Intake Rockers

Shell mold casting is a casting method to produce castings with thin shell mold, also it’s ideal for medium-to-high-volume production. Similar to the sand casting, in that molten metal, a dispensable mold is poured. Shell casting was invented by German J. Cronin in 1943. It was first used in Germany in 1944 and began to be used in other countries after 1947.At present,our company Ningbo Zhiye Mechanical Components is widely used this Shell Mold Casting for Intake Rockers.

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Product Description

Zhiye is a professional leader China Shell Mold Casting for Intake Rockers manufacturer with high quality and reasonable price. Welcome to contact us.

Material:GH65-48-05
Technique:Shell Mold Casting with Phenol Formaldehyde Resin pre-coated Sand
Gross Weight:1.06KG
Application Area:Automobile
Product Name:Intake Rockers
Anti-Rust:with anti-rust water
Heat treatment:Is Fire

Ningbo Zhiye Mechanical Components Co.,Ltd. Shell Mold Casting

The metal pattern we provide is first heated at a temperature of 200ºC / 392ºF. Then covered with a mixture of sand and thermoset plastic. It forms a skin of sand / plastic mixture of about 3.5 mm (0.125 inch) which adheres to the pattern. The shell mold is formed after the skin gets removed from the pattern. The two halves of the shell mold are secured together and the metal is poured in the shell to form the part. Once the metal solidifies, the shell is broken.

Features of Shell Mold Casting:

● Good Surface Finish: 1.25µm to 3.75µm (50µin to 150µin) rms Dimensional tolerance of 0.5%
● Size Limits: 30g to 12kg (1 oz to 25 lb)
● Minimum Thicknesses: As low as 1.5 mm (0.062 in) to 6.25 mm (0.25 in), depending on the material Superior Machining Qualities: As it has soft skins and hard or dense interiors.
● Draft Allowance: Typically 1°C

Application of Shell Mold Casting from our company:

The materials that can be used with this process are aluminum, cast irons, and copper alloys. Parts made can be connecting rods, gear housings, lever arms etc.

Shell Mold Casting for Intake Rockers

Product Name	Cast Iron Factory Custom Grey Iron Ductile Iron Sand Casting Shell Mold Cast Iron Casting Parts
Tooling Design	We have own R&D team to make customized tooling, usually 7-15days can be ready.
Business Type	We are a professional OEM manufacturer.
Production Line	Latest casting method applicated
Machining	Cutting, punching, drilling, bending, weld, mill, CNC, etc.
Material	QT200, 250,HT250 (Special alloy could be made upon your requirements.)
Temper	T3-T8
Standard	China GB high precision standard.
Thickness	Based on your requirements.
Length	Pls provide drawings, then we can input technical dates to machine. High quality CNC machined parts are made on this way.
MOQ	Can be discussed
Surface Finish	Mill finish, Anodizing, Powder coating, Wood grain, Polishing, Brushing, Electrophoresis.
Color Can be	Silver, black, white, bronze, champagne, green, gray, golden yellow, nickel, or customized.
Film Thickness	Anodized	Customized. Normal thickness: 8 um-25um.
	Powder Coating	Customized. Normal thickness: 60-120 um.
Chemical Composition & Performance	Meet and execution by the China GB high precision level.
Packing	Plastic film & Kraft paper. Protect film for each piece of profile is also ok if required.
FOB Port	Ningbo China

Production Machinery:

Machine Name	Brand&Model No.	Quantity	Number of Years Used	Condition
Die Casting Machine	J11566	30	8.0	Acceptable
Polishing Machine	No Information	9	8.0	Acceptable
Drilling Machine 1	ZS4116B	24	8.0	Acceptable
Drilling Machine 2	Z3040	5	1.0	Acceptable
Shot Blasting Machine	No Information	5	8.0	Acceptable
Sand Blasting Machine	7B-7060	6	8.0	Acceptable
Core Shooting Machine	2H70	3	4.0	Acceptable
CNC Lathe	TK36	15	3.0	Acceptable
Machining Center	DILM 1300	15	3.0	Acceptable
Milling Machine	X5330B	4	4.0	Acceptable
Sawing Machine	GD535	1	4.0	Acceptable
Gravity Casting Machine	No Information	2	2.0	Acceptable
plastic injection machine	Haitian	12	3.0	Acceptable
stamping and punch machine	Wode	30	2.0	Acceptable
cnc laser cutting machine	No Info	2	4.0	Acceptable

Process	Shell Mold casting
Pattern	Steel mold
Mould Shell	Phenolic resin coated sand
Technology Characteristics	Suitable for mass production, and simple structure parts.
Tolerance Range	CT7 to CT8
Single Weight	0.2KGS to 50KGS
Surface Roughness	RA12.5
Casting Material Type	Carbon Steel, Alloy Steel, Stainless Steel, Grey Iron and Ductile Iron
Common Material Specification	GB, ASTM,SAE,AISI,DIN,BS,JIS,NF,EN,AAR,ISO
Product application field	Automobile, Engineering Machinery, Railway, Marine, Agricultural Machinery, Mining and other industrial fields

FAQ

Q: Are you manufacturer?
A: Yes, we are manufacturer.

Q: When will you deliver the goods?
A: About 30 days after payment. It also depends on the quantity and whether you need mould making.

Q: How about quality of products?
A: We strictly control every detail of the products. Each product is inspected before leaving factory.

Q:Do you accept customized orders?
A: Yes. With design team, OEM and ODM orders are highly welcome.

Q:Which transportation do you accept?
A: DHL, FedEx, EMS etc, as for your convenience.

Q:Can you accept mould making?
A: Yes.

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