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Shell Mold Casting for Intake Rockers
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  • Shell Mold Casting for Intake RockersShell Mold Casting for Intake Rockers

Shell Mold Casting for Intake Rockers

Shell mold casting is a casting method to produce castings with thin shell mold, also it’s ideal for medium-to-high-volume production. Similar to the sand casting, in that molten metal, a dispensable mold is poured. Shell casting was invented by German J. Cronin in 1943. It was first used in Germany in 1944 and began to be used in other countries after 1947.At present,our company Ningbo Zhiye Mechanical Components is widely used this Shell Mold Casting for Intake Rockers.

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Product Description

Zhiye is a professional leader China Shell Mold Casting for Intake Rockers manufacturer with high quality and reasonable price. Welcome to contact us.

Material:GH65-48-05
Technique:Shell Mold Casting with Phenol Formaldehyde Resin pre-coated Sand
Gross Weight:1.06KG
Application Area:Automobile
Product Name:Intake Rockers
Anti-Rust:with anti-rust water
Heat treatment:Is Fire

Ningbo Zhiye Mechanical Components Co.,Ltd. Shell Mold Casting

The metal pattern we provide is first heated at a temperature of 200ºC / 392ºF. Then covered with a mixture of sand and thermoset plastic. It forms a skin of sand / plastic mixture of about 3.5 mm (0.125 inch) which adheres to the pattern. The shell mold is formed after the skin gets removed from the pattern. The two halves of the shell mold are secured together and the metal is poured in the shell to form the part. Once the metal solidifies, the shell is broken.

Features of Shell Mold Casting:

● Good Surface Finish: 1.25µm to 3.75µm (50µin to 150µin) rms Dimensional tolerance of 0.5%
● Size Limits: 30g to 12kg (1 oz to 25 lb)
● Minimum Thicknesses: As low as 1.5 mm (0.062 in) to 6.25 mm (0.25 in), depending on the material Superior Machining Qualities: As it has soft skins and hard or dense interiors.
● Draft Allowance: Typically 1°C

Application of Shell Mold Casting from our company:

The materials that can be used with this process are aluminum, cast irons, and copper alloys. Parts made can be connecting rods, gear housings, lever arms etc.

Shell Mold Casting for Intake Rockers

Shell Mold Casting for Intake Rockers

Product Name

Cast Iron Factory Custom Grey Iron Ductile Iron Sand Casting Shell Mold Cast Iron Casting Parts  

Tooling Design

We have own R&D team to make customized tooling,

usually 7-15days can be ready.

Business Type

We are a professional OEM manufacturer.

Production Line

Latest casting method applicated

Machining

Cutting, punching, drilling, bending, weld, mill, CNC, etc.

Material

QT200, 250,HT250

(Special alloy could be made upon your requirements.)

Temper 

T3-T8

Standard

China GB high precision standard.

Thickness

Based on your requirements.

Length

Pls provide drawings, then we can input technical dates to machine.

High quality CNC machined parts are made on this way.

MOQ

Can be discussed

Surface Finish

Mill finish, Anodizing, Powder coating, Wood grain,

Polishing, Brushing, Electrophoresis.

Color Can be

Silver, black, white, bronze, champagne, green,

gray, golden yellow, nickel, or customized.

Film Thickness

Anodized

Customized. Normal thickness: 8 um-25um.

Powder Coating

Customized. Normal thickness: 60-120 um.

Chemical Composition & Performance

Meet and execution by the China GB high precision level.

Packing

Plastic film & Kraft paper.

Protect film for each piece of profile is also ok if required.

FOB Port

Ningbo China

Shell Mold Casting for Intake Rockers

Production Machinery:

Machine Name    

Brand&Model No.

Quantity

Number of Years Used

Condition

Die Casting Machine

J11566

30

8.0

Acceptable

Polishing Machine

No Information

9

8.0

Acceptable

Drilling Machine 1

ZS4116B

24

8.0

Acceptable

Drilling Machine 2

Z3040

5

1.0

Acceptable

Shot Blasting Machine

No Information

5

8.0

Acceptable

Sand Blasting Machine

7B-7060

6

8.0

Acceptable

Core Shooting Machine

2H70

3

4.0

Acceptable

CNC Lathe

TK36

15

3.0

Acceptable

Machining Center

DILM 1300

15

3.0

Acceptable

Milling Machine

X5330B

4

4.0

Acceptable

Sawing Machine

GD535

1

4.0

Acceptable

Gravity Casting Machine

No Information

2

2.0

Acceptable

plastic injection machine

 Haitian

 12

3.0 

Acceptable 

 stamping and punch machine

 Wode

30 

 2.0

Acceptable 

 cnc laser cutting machine

 No Info 

 4.0

 Acceptable

Shell Mold Casting for Intake Rockers

Process

Shell Mold casting

Pattern

Steel mold

Mould Shell

Phenolic resin coated sand

Technology Characteristics

Suitable for mass production, and simple structure parts.

Tolerance Range

CT7 to CT8

Single Weight

0.2KGS to 50KGS

Surface Roughness

RA12.5

Casting Material Type

Carbon Steel, Alloy Steel, Stainless Steel, Grey Iron and Ductile Iron

Common Material Specification

GB, ASTM,SAE,AISI,DIN,BS,JIS,NF,EN,AAR,ISO

Product application field

Automobile, Engineering Machinery, Railway, Marine, Agricultural

Machinery, Mining and other industrial fields

FAQ

Q: Are you manufacturer?
A: Yes, we are manufacturer.
 
Q: When will you deliver the goods?
A: About 30 days after payment. It also depends on the quantity and whether you need mould making.
 
Q: How about quality of products?
A: We strictly control every detail of the products. Each product is inspected before leaving factory.
 
Q:Do you accept customized orders?
A: Yes. With design team, OEM and ODM orders are highly welcome.
 
Q:Which transportation do you accept?
A: DHL, FedEx, EMS etc, as for your convenience.
 
Q:Can you accept mould making?
A: Yes.

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